One-piece induction liners reliably close containers of any make or type using an induction sealing device. The unique features of these liners are: leak-proof, product freshness, tamper-proof and economical. A special quality for induction sealing of glass containers is availbale.
Advantages
One-piece liners
Peelable
Special qualities for sealing plastic and glass containers
Leak protection
Tamper evidence
Protection against external influences
Type:flat
Configuration:circular or custom made
Material:aluminum
Application:for induction sealing machine
Modelo básico KZV-111
- Cabezal de sellado montado en la parte superior
- 1 cabezal KSR y 1 arco vertical
- Lanza de fleje móvil para cargas paletizadas
- Construcción con 1 columna de hasta 2000m
- Construcción con 2 columnas de hasta 2000/2400 mm con presión
Envolvedora
- Diámetro mesa de giro Ø 1800 o 2200 mm
- Carga máx. mesa de giro: 3000 kg
- Tamaño máx. palet en función de las dimensiones de la mesa
- Altura máx. envolvedora (incl. palet): 2400 mm
- Sensor óptico para el escaneo de la altura del palet
- Arranque y parada suave para frecuencia controlada de la mesa
- Velocidad controlada de la mesa de giro
- Velocidad controlada de subida y bajada del brazo
- Parada de la mesa de giro en la posición de inicio
- Fácil de usar
• Top-mounted SoniXs ultrasonic sealing unit
• Automatic height adjustment of pressure plate to bundle height
• Easy accessibility
• Electrically driven lift plate with geared brake motor
• Strap dispenser
• Siemens PLC control with touch panel
• 2-column design from 2,200 mm passage width
Different Models:
[KZV-111]
• Top-mounted sealing head
• One SoniXs- sealing head and one vertical strap guide
• Movable strap lance for strapping of palletized goods
[KZS-111]
Like basic model KZV-111, with laterally moveable turntable
[KOV-111]
Like basic model KZV-111, with additional underfeed channel for unpalletized goods
[KVV-111]
Like basic model KZV-111, bottom arch with automatically controlled strap lance or underfeed channel; particularly suitable for strapping of frequently changing package types with or without pallets
Options:
• Automatic balk feeder with large buffer [KOV]
• Angle edge protection for securing sensitive products for transport [KOV]
Application:Pallet strapping
Ultrasonic sealing system with electronic self-calibration
Can be integrated into most production lines
Flap frame with magnetic locking
High-end Standard-6 sealing unit
Horizontal sealing unit stroke (up to 340 mm)
With strap lance for pallet strapping
Automatic strap threading system
Easy accessibility and tool-free disassembly of strap path components
Dispenser variably mountable
Adjustable strap tension via control panel
Easy operation via digital display in the control panel
Manual strapping release via push button in the control panel
Stepless turnable control panel (0°-180°) for multisided operation
CE marking incl. declaration of conformity
Structural coating RAL 5010, gentian blue
- PLC de control tipo S7 con panel táctil Siemens MP277
- Escuadrado y funciones de flejado integradas
- Configuración del sistema automatizado a las dimensiones del primer paquete de nuevo tamaño, con sólo pulsar un botón o señal del equipo anterior
- El control de los cinco lados del paquete proporciona un escuadrado perfecto, para tener paquetes uniformes
- Accionado eléctricamente, escuadrado de frecuencia variable controlada y rodillos de transporte en la parte superior/inferior que confieren un transporte suave del paquete
- Capacidad de flejar hasta 90 mm. fuera del centro del paquete (en tramos de 30mm) permite un flejado
- perfecto de paquetes de formas y tamaños complejos
- Prensa electromecánica
- Flejado en la dirección de la marcha paquete, normalmente en línea con los rodillos
The semi automatic sealing device is suited for the sealing of plastic and glass containers.
electro-pneumatic, high contact pressure (e.g. for glass sealing)
infinitely variable height adjustment
aluminium sealing head
hollowed out sealing die, adaptable to sealing head
container holder
roller guide system
digital control unit
Operating mode:semi-automatic
• Sistema de sellado por ultrasonidos SoniXs
• Dispensador de fleje
• Contactos libres de potencial para integrar con sistemas anteriores y posteriores
• Control eléctrico para funcionamiento automático y semiautomático en el panel de control
• Control PLC Siemens con botón
• SoniXs-Ultraschall-Schweißsystem
• 4 Lenkrollen, 2 davon feststellbar
• Bandende-Abfrage mit Bandrestauswurf
• Optimale Zugänglichkeit und werkzeuglose Demontage von Bandwegkomponenten
• Einfache Maschinenbedienung über digitale Anzeige im Bedientableau
• CE-Zeichen inkl. Konformitätserklärung
• Extrem niedriger Energieverbrauch
[MC]
• Flexibler Fußschalter zur manuellen Umreifungsauslösung
• Werkzeuglose Entnahme der Tische
[TRC]
• Potentialfreie Kontakte zu vor- und nachgeschalteten Maschinen
• Anwahl für Ein-, Zwei- oder Mehrfachumreifungen (Multistrap)
• Stufenlos einstellbare Transportgeschwindigkeit von 0,1 – 1,0 m/s
• Optimierung des Umreifungsprozesses durch Maschinenanpassung an definierte Paketdimensionen
• Elektromechanisch angetriebene Aluminiumrollen sorgen für einen optimalen Produkttransport
• Werkzeuglose Entnahme des Transportrollensystems
• Pneumatischer Niederhalter mit manueller Vorpositionierung
• Paketpositionierung über Zeit
Verschluss:SoniXs Ultraschall
Produktanwendungen:für Wellpappe
Weitere Eigenschaften:für breite Wellpapp-Zuschnitte
• Heat-weld sealing unit in standard-3 version
• Wear-free DC drive, brushless motor technology
• Strap end detection with ejection of remaining strap
• Easy strap coil change and threading system
• Soft strapping selectable for sensitive packages
• Low-wear, controlled strap path system
• Adjustable strap tension via potentiometer
• Energy-saving drives
• Electronic control
• Hinged front table top
• Sturdy foot pedal for cycle start
• 4 castors of which 2 are lockable
• Table top length 600 mm or alternatively 700 mm or 800 mm
• CE marking inclusive conformity declaration
Type of sealing:heat-welding
Sistema de sellado por calor o bien por ultrasonidos con auto calibración electrónica
Unidad de sellado Standard 6 de alta gama
Fácil acceso y desmontaje sin herramientas de los componentes del camino del fleje
Tecnología DC con motores sin escobillas
Panel de operaciones giratorio para su funcionamiento desde varios lados
Ajuste de la tensión del fleje mediante potenciómetro
Valor de la tensión del fleje programable
Contador de los ciclos integrado en el panel de control
Cambio rápido de la bobina del fleje
Cambio de la bobina desde el frente o desde el lateral
Sistema de enhebrado del fleje automático
Detección de final del fleje con expulsión del fleje restante
Expulsión automática del aro de fleje (ciclo sin paquete)
Bajo consumo de energía
Modo en stand-by
Estructura de la máquina azul genciana, RAL 5010
Fácil manejo mediante pantalla en el panel de control
Velocidad cinta transportadora regulable de 0 a 1 m/seg.
Modular construction
High-end Standard 6 sealing unit
Narrow sealing unit with ultrasonic sealing system
Pneumatic hold-down device
Pneumatic side pusher with opposite buffer plate
Signal exchange via 16-pin contact
Easy accessibility and tool-free disassembly of strap path components
Low-wear DC drives with integrated electronics
Stepless turnable operation panel (ECOB) for many-sided operation
Adjustable strap tension via operation panel
Programmable strap tension value
Switching from maximum to material-friendly Eco-speed in the control
Cycle counter integrated in the control
Quick strap coil change
Strap coil changeable from the front and the side
Automatic strap threading system
Strap end detection with ejection of remaining strap
Automatic strap loop ejection
Extremely low energy consumption
Stand-by mode
4 castors, 2 of them lockable
CE marking inclusive conformity declaration
Structural painture in RAL 5010, gentian blue
- Commande thermostatique de soudure par chaleur ou soudure par ultrasons avec auto-calibration électronique
- Peut s’incorporer à toute ligne de production
- Arc à rabat avec verrouillage magnétique
- Très grande étanchéité dans modèles standard 6
- Facile d’accès et démontage sans outils
- Le distributeur peut se monter de plusieurs manières
- Surface de la table à charnière en acier inoxydable
- Ajustement des positions de cerclage via le panneau de contrôle
- Libération manuelle du feuillard à via un bouton ou depuis le panneau de contrôle
- Facilité de manoeuvre grâce au panneau de contrôle
- Panneau de contrôle rotatif (0°-180°) pour une meilleure flexibilité
- 4 roues
- Faible consommation d’énergie
- Graduation à tous les 200 mm de la taille de l’arc
- Revêtement de la machine en bleu gentiane, RAL 5010
• Corrosion-resistant ultrasonic sealing system with electronic self-calibration
• High-end Standard 6 sealing system
• Easy accessibility and tool-free disassembly of strap way components
• Wear-free DC drives with integrated electronics
• Stepless turnable operation panel for many-sided operation
• Adjustable strap tension via potentiometer
• Switching from maximum to material-friendly Eco-speed in the control
• Quick strap coil change
• Strap coil changeable from the front and the side
• Automatic strap threading system
• Strap end detection with ejection of remaining strap
• Automatic strap loop ejection
• Extremely low energy consumption
• 4 castors, 2 of them lockable (Ø 80 mm)
• CE marking inclusive conformity declaration
• Soft strapping selectable for sensitive packages
• Machine completely corrosion-resistant (main use of V4A stainless steel)
• IP 56 protection class design
Type of sealing:Ultrasonic sealing
Material:Stainless steel
• SoniXs Utrasonic sealing unit in standard-6 version
• High availability due to controlled frame
• 5-sided electromechanical package alignment
• Continuously adjustable conveyor speed
• Laterally driven transport belts
• Driven top belts
• Electro-mechanical package stop and hold-down device
• Intuitive user guidance via colored touch panel with ergonomic positioning options
• ATR – Automatic cycle rate regulation
• Easy maintenance due to automatic removable strapping unit
• Automatic machine adaptation to package dimensions via adjustable recipes
• CE marking inclusive conformity declaration
Application:Corrugated products
Mixtures, sensitive granulates or powders require specific portioning solutions. For these applications, the function principle of OPTIMA VD portioning systems suits these requirements very well, featuring two pneumatically driven closing flaps alternately opening and closing, and portioning the product with highest precision. The benefits: The product is gently protected by the circular motion of the flaps.
Output::max. 80 Pieces/min
Dosing range::between 20 ml and 1,000 ml
Basic measurements approx. (LxWxH)::500 mm x 400 mm x 1,250 mm
- Modular design: common dosing systems can be used
- Diving nozzle movement / dosing volume settings: Freely programmable, adjustable suction and dosing time, adjustable drip retraction
- Easy and quick cleaning, manually – CIP
- Easy and quick format change
- Small machine footprint
Output::up to 120 Pieces/min
Dosing range::up to 550 mlFormat change time:
Format change time::max. 30 minutes
Working stations::2
Container diameter::up to 102 mm
Filling:
- Filling process in protective gas for reduced oxygen contents in the packaging is optional
- Suction nozzles or suction bell for reduced dust emergence during filling is optional
- Filling and sealing systems coordinated to the product
Dosing/Weighing:
- 100% tare/gross weighing
- 200 parameter sets can be stored in the recipe memory
- Identifying and adjusting for fluctuations in the bulk weight
- High-precision positioning for constant filling weight/volume
- Different dosing technologies are available
- Volumetric dosing with auger filler
Further information: www.optima-packaging.com/en/packaging-solutions/filling-and-closing-machine-optima-cfl-5
Output::up to 1500 Pieces/min
Container diameter::between 20 mm and 67 mm
Dosing range::between 1 g and 18 g
Basic measurements approx. (LxWxH)::6,000 mm x 1,500 mm x 2,550 mm
Filling:
- Filling process in protective gas for reduced oxygen contents in the packaging is optional
- Suction nozzles or suction bell for reduced dust emergence during filling is optional
- Filling and sealing systems coordinated to the product
Dosing/Weighing:
- 100% tare/gross weighing
- 200 parameter sets can be stored in the recipe memory
- Identifying and adjusting for fluctuations in the bulk weight
- High-precision positioning for constant filling weight/volume
- Different dosing technologies are available
- Volumetric dosing with auger filler
Further information: www.optima-packaging.com/en/packaging-solutions/filling-and-closing-machine-optima-cfl-40
Output::up to 1500 Pieces/min
Container diameter::between 20 mm and 67 mm
Dosing range::between 1 g and 18 g
Basic measurements approx. (LxWxH)::5,400 mm x 2,250 mm x 2,500 mm
Properties:
Filling with gross weighing system
Capacity of up to 250 containers/min.
Fills metal cans
Low space requirement, integration solution for monoblock with a sealing machine
Filling process with cup dosing machine
Maximum accuracy thanks to precisely manufactured fill heads
Rotating carrier segments
Vibration over the entire transport area beneath the funnels
Mean value controller
Max./Min. jam detection
Recognition of container top/bottom
Gas Flushing
“No jar no fill” system
Options:
Installation of an Optima extraction system for product extraction <1%
Output::up to 320 containers/min
Dosing range::between 40 g and 1500 g
Format change time::max. 30 minutes
Working stations::up to 32
Container diameter::between 40 mm and 156 mm
Containers:
- Container classification using a rotary feeder
- Container classification via the infeed screw
- Container transport using pucks for flexible production and fast conversion
- Cycled container transport
Shapes:
- User-friendly, fast and primarily tool-free format change
Design:
- Simple assembly (plug and play) - low installation costs
- Good visibility and accessibility
- Compact design with low space requirement
- Compact design with integrated control cabinet
- Glue gap or tuck-in gap closure is possible
- Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
- Few moving parts resulting in minimized sealing and maintenance costs
Output::up to 150 Pieces/min
Format change time::max. 40 minutesFormat range:
Format range::max. 200 mm x 200 mm x 200 mm
Basic measurements approx. (LxWxH)::7500 mm x 2900 mm x 2000mm
The OPTIMA MPS is a modular machine specially designed for the packaging of food and chemicals. Liquids dossing or filling systems for powders can be integrated. The two-lane solution for stable, self supporting containers can flexibly fill liquid into formats ranging from cylindrical bottles to canisters.
The mass flow filling system is installed on a mobile filling trolley, which allows quick product changeovers while reliably preventing cross-contamination. Additional functions such as handling processes, sealing, flushing, inspection and more can be integrated. The highly accessible system with explosion protection can also be equipped with a CIP unit.
Output::up to 160 containers/min
Dosing range::between 25 g and 10000 g
Format change time::max. 30 minutes
Container diameter::between 60 mm and 156 mm
Container height::between 60 mm and 250 mm
Containers:
- Container or cap feed as bulk goods via fully automatic sorting and optional storage bin
- Raising the container when filling to prevent dust accumulation
- Container transport using pucks for flexible production and fast conversion
- Centering the container for the optimal positioning of the containers below the work stations
- Cycled container transport
- Optimized container transport for preventing splashing in little headroom
- Very gentle processing of the containers and packaging
- Processing different container shapes
Manufacture/Closing:
- Simple integration into existing packaging technologies
- Process-reliable sealing using thermal sealing, induction or ultrasound is possible
- Processing all standard types of caps
- Processing packaging material from the stack
Output::up to 75 containers/min
Format change time::max. 10 minutes
Working stations::between 3 and 16
Container diameter::up to 100 mm
Container height::up to 300 mm
- Compact construction
- Product contacting parts can be made to customer specifications
- Freely programmable filling nozzle movement and filling speed
- CIP cleaning of product contacting components
- Piston back space rinsing possible as option
- Product feed via pressure vessel, pump, gravity or customer’s feeding system
- Tool-free, operator friendly format change
- In the case of leakages in the container or wet cleaning of the plant, no carryover through preceding transport system
- Hot filling possible
- Multi-component filling possible for diverse volumes
Output::up to 180 containers/min
Dosing range::up to 6200 ml
Format change time::max. 20 Minuten
Basic measurements approx. (LxWxH)::4.000 mm x 1.360 mm x 2.000 mm
Working stations::up to 12 Filling stations
- Continual self-optimization of all operational parameters with regard to output and precision
- Extremely low “give away” (product loss) due to mean value control. Any fluctuations in bulk weights are detected and immediately adjusted
- Wide filling range without need for format change
- Few moving parts, thus little wear and low maintenance costs
- Stored formula parameters can be called off at any time for rapid product and weight conversion
- Smooth surface for easy cleaning
- Graphical user interface providing clear presentation of all important production and status data
- Innovative weighing technology
- Safe and robust mechanical engineering
- The most modern control and drive components
- Touch-screen operating unit
Output::up to 150 containers/min
Dosing range::up to 30000 ml
Format change time::max. 5 minutes
Working stations::between 1 weighing heads and 6 weighing heads
Format range::between 100 ml and 30,000 ml
Containers:
- Container or cap feed as bulk goods via fully automatic sorting and optional storage bin
- Continuous container transport
- Optimized container transport for preventing splashing in little headroom
- Very gentle processing of the containers and packaging
Shapes:
- User-friendly, fast and primarily tool-free format change
Design:
- Simple assembly (plug and play) - low installation costs
- Explosion protection model is optional
- Good visibility and accessibility
-Compact design with low space requirement
- Min./max. Sensors for jam detection upstream and downstream of the machine
- Secure and sturdy mechanical system
- Few moving parts resulting in minimized sealing and maintenance costs
Manufacture/Closing:
- Simple integration into existing packaging technologies
- Processing all standard types of caps
Output::up to 45 containers/min
Format change time::max. 10 minutes
Container height::up to 450 mm
Working stations::up to 2
Container diameter::up to 300 mm
Dosing/Weighing:
- 100% tare/gross weighing
- 200 parameter sets can be stored in the recipe memory
- Alternative volumetric or gravimetric positioning
- Gross weight check
- Identifying and adjusting for fluctuations in the bulk weight
- High-precision positioning for constant filling weight/volume
- Volumetric dosing with auger filler
Design:
- Can be designed as a monobloc combination with filling and sealing modules
- Simple assembly (plug and play) - low installation costs
- Good visibility and accessibility
- Compact design with low space requirement
- Compact design with integrated control cabinet
- Products in contact with metal parts made of stain steel and/or food-grade plastic
- Secure and sturdy mechanical system
- Standard version with 1 working station
- Standard version with up to 2 working stations
- Few moving parts resulting in minimized sealing and maintenance costs
Dosing range::between 5 g and 30000 g
Format change time::max. 5 minutes
Basic measurements approx. (LxWxH)::110 mm x 750 mm x 2440 mm
Containers:
- Container or cap feed as bulk goods via fully automatic sorting and optional storage bin
- Raising the container when filling to prevent dust accumulation
- Centering the container for the optimal positioning of the containers below the work stations
- Cycled container transport
- Very gentle processing of the containers and packaging
- Processing different container shapes
Manufacture/Closing:
- Simple integration into existing packaging technologies
- Process-reliable sealing using thermal sealing, induction or ultrasound is possible
- Processing all standard types of caps
Output::up to 60 containers/min
Format change time::max. 10 minutes
Working stations::up to 2
Basic measurements approx. (LxWxH)::3,000 mm x 1,100 mm x 1,900 mm
Container diameter::up to 100 mm